Silicone Injection

Your Professional Silicone Injection Supplier

CFY specialize in plastic injection, CNC turning, CNC milling, CNC grinding and have successfully collaborated with companies in these field. We specialize in producing various types of components, which are widely applicable to aviation, hand tools, electronics, electrical appliances, automotive, machinery, construction materials, optics, electronic gadgets, cosmetics, and household items.

Quality Control

At CFY, all the boards will go through the most stringent tests other than the basic visual check.

 

Employee Education and Training

Well-trained employees are more knowledgeable and efficient in their tasks, leading to increased productivity and improved overall performance.

On-time Shipping

Through the years we are proud to have been keeping an on-time delivery rate of 99%. We work in three shifts to make sure your goods will be on your desk as scheduled and as early as possible.

High-quality Service

Whether you are interested in our products or need custom solutions, our professional team is committed to providing you with detailed product information, technical advice, and pre-sale consultations to meet your needs.

 

 
 
Parameter

 

Error Tooth To Tooth

0.024mm~0.013mm

Error Total Composite

0.043mm~0.035mm

AGMA Glass

8 to 10

 

Video

 

 

Advantages of Silicone Injection Molding in Modern Manufacturing
 

Precision and Complex Designs

The process allows for the production of intricate designs with high accuracy, making it suitable for medical devices and baby products.

High Durability and Strength

Silicone products are highly resistant to wear and tear, ensuring long-lasting performance even in harsh conditions.

Heat and Chemical Resistance

Silicone withstands extreme temperatures and exposure to chemicals, making it ideal for kitchenware, medical devices, and baby products.

Biocompatibility and Safety

Silicone is hypoallergenic and non-toxic, ensuring safety in baby products.

Efficient and Cost-Effective Production

The silicone injection molding machine automates the process, reducing labor costs and increasing production speed.

Reduced Waste and Sustainability

This process minimizes material wastage, making it an environmentally friendly manufacturing method.

 

Precision Plastic Silicone Gear

Applications of Silicone Injection

 

 

Medical Industry

Silicone injection molding is widely used in the medical industry. It can produce high-quality medical devices and instruments such as surgical gloves and respirators.

Automotive Industry

Silicone injection molding technology has also found widespread applications in the automotive industry. It can produce excellent automotive components such as car lights, dashboards, air deflectors, and hoses.

Aerospace Industry

Silicone injection molding technology can be found in the aerospace industry, where it is known for producing highly precise and complex components.

Electronic Industry

Silicone injection molding technology is widely used in the electronics industry due to its ability to produce products with excellent protection and waterproofing capabilities.

Toy Industry

Finally, you will also find that certain toy products are made using silicone injection molding. The soft and elastic characteristics of silicone make it suitable for many small toys such as Barbie dolls, baby toys, and care products.

 

Silicone Injection Molding Steps

Material Preparation
Select the appropriate liquid silicone material, and formulate and adjust it according to the product requirements. Ensure the accurate preparation and proportioning of the material.

Preheating
Control the temperature of the injection molding machine's barrel to be below 25 degrees Celsius to ensure smooth flow and proper filling of the silicone material into the mold.

 

Mold Preparation
Prepare the appropriate mold, including steps such as cleaning the mold and applying mold release agent, to ensure smooth demolding of the product.

Silicone Injection Molding
Inject the liquid silicone material (AB glue) into a static mixer and then transfer it to the injection device. During the injection process, the material is injected into the heated mold.

Mold Filling
By applying the appropriate injection pressure and speed, the liquid silicone fills the entire mold cavity. The mold temperature should be evenly heated to ensure a stable flow of the silicone material within the mold and prevent issues such as incomplete filling.

Curing
Once the silicone has been filled into the mold, the silicone material inside the heated mold begins to cure and harden.

 

Demolding and Post-Processing
After a sufficient curing time, the mold is opened, and the finished product is removed. Post-processing of the product may include trimming edges, removing burr, and cleaning, etc.

 

Customizable Options

 

Colors

1

>>

Material

2

>>

Logo

3

>>

Package

4

>>

Surfaces

5

>>

Size

6

 

Packaging and Shipping

 

Packaging

Carton, Wooden case, pallet, or according to the customers' requirements.

Shipping

Shipping by sea, by air, by express are acceptable. According to your requirements.

 

Our Service
Our Pre-Sales Service
Is dedicated to providing you with comprehensive support and consultation to ensure that you make informed decisions when choosing our components and services.
Mid-Sales Service
CFY places a strong emphasis on mid-sales service, and our team will provide full support throughout the transaction process. Whether you are making bulk purchases or small-scale customizations, we ensure that your orders are promptly processed and tracked.
After-Sales Service
CFY's after-sales service is an extension of our commitment to customers. If you encounter any quality issues or need technical support after receiving the products, our after-sales team will respond promptly, providing timely and professional solutions.

 

 

Our Factory

 

We have over 14 years of experience in this field. We specialize in producing various types of components!

 

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FAQ

 

Q: Is Silicone Injection Molding More Expensive Than Traditional Molding?

A: While the initial investment is higher, it reduces waste and labor costs, making it more cost-efficient over time.

Q: Can Silicone Injection Molding Be Used for Medical Devices?

A: Yes, it is widely used for medical implants, surgical tools, and other healthcare applications due to its biocompatibility.

Q: How Long Does the Silicone Injection Molding Process Take?

A: It varies based on product complexity but typically takes a few minutes per cycle for mass production.

Q: What is the silicone injection method?

A: Silicone injection molding is a highly efficient method for manufacturing silicone products which includes three types: single shot injection, insert molding, and two-shot injection. The process involves injecting raw liquid silicone material into the mold and shaping it under high pressure.

Q: What is the influence of mold temperature on the silicone injection - molding process?

A: If the mold temperature is low, the vulcanization time is long; if the mold temperature is high, the vulcanization time is short. Generally, the mold temperature is controlled at a minimum of 150℃ and a maximum of 180℃. The vulcanization time is also related to the product size. The smaller the product, the shorter the vulcanization time; the larger the product thickness and the mold, the longer the vulcanization time.

Q: What problems should be paid attention to in mold design for silicone injection molding?

A: It is necessary to consider the characteristics of the injection - molding process, such as the fluidity and curing shrinkage rate of liquid silicone. The mold should use corrosion - resistant materials (such as stainless steel) and design a reasonable exhaust system to avoid bubbles affecting product quality, and avoid problems such as insufficient injection or flash.

As one of the leading silicone injection manufacturers and suppliers, we warmly welcome you to buy discount silicone injection for sale here from our factory. All customized products are with high quality and competitive price. For pricelist and free sample, contact us now.

CNC Turning, 5 axle, micro molding

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